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Numerical simulation on magnetic flux leakage evaluation at high speed
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3.3.2. Magnetic field leakage against probe velocity
We are also interested in the intensities and features of MFL signals from the high-speed MFL inspection. The analysis on MFL signals directs not only the selection of magnetic sensor (array) based on specification such as sensitivity, bandwidth, and measuring range but also the signal-feature-based defect characterisation. The trajectories of horizontal component of magnetic field leakage (Bx) between two polarities of ferrite core against probe velocities are shown in the Fig. 6.

      

Fig. 2. Distribution of eddy currents (10 m/s).              Fig. 3. Distribution of eddy currents (30 m/s).

From the Fig. 6, it can be found that:
† Compared to the velocity case of 0 m/s, the trajectory of magnetic field in each high-speed case is asymmetric. It is noteworthy that the asymmetric signals from high-speed MFL are analogous to those for angular defects using static MFL. The two peaks of MFL signal occur around the edge of the slot defect. The difference in amplitudes of the two peak values also reflects the probe moving direction.

                             

Fig. 4. Distribution of magnetic flux lines (10 m/s).               Fig. 5. Distribution of magnetic flux lines (30 m/s).

Moreover, magnitude of the differences between the two peak values increases with the probe speed increased.
† In general, the magnetic field strength decreases when the probe speed is increased. Therefore, eddy currents due to the probe movement not only distort the profile of magnetic field but also decrease the intensity of magnetic field.

 

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