5. JQ1 sample
5.1. IGSCC on electropolished surface
After the LIST test, the electropolished surface was covered
by an oxide film. Because the surface was electropolished, there were no
deep scratches on the surface. The surface oxide was removed by a gentle
polish using 1200 grit silicon paper and a fine polish using diamond paste.
The sample was etched using 2% nital and observed using SEM. IGSCC was
obvious as shown in Fig. 9. Stress corrosion cracks had initi- ated at
ferrite grain boundaries and had grown to a size of several grains. Not
all grain boundaries were attacked, as would be expected if there was just
intergranular corrosion. Thus it is concluded that there was intergranular
stress corrosion cracking rather than just intergranular corrosion.
5.2. IGSCC observations on cross-section
After surface observation, the sample was cross-sectioned
using a slow speed saw. The cross section surface was polished using
220–1200 grit silicon paper and fine polished using diamond paste, and
etched using 2% nital. A typical section is shown in Fig. 10. The surface
was covered by an oxide film. Breaks in the oxide film corresponded to
intergranular cracks. The cracks initiated at ferrite grain boundaries,
and grew to a depth of below 10 mm. A layer of oxide film could be seen at
the sample surface, but not at the surface of the cracks.
Fig.
8. Small
crack (crack
II) at
surface and
its tip
at different
positions.