7.5. Service SCC in segments A1 and A2
The crack tips of service SCC in segments A1 and A2 were shown in Figs. 5,
7 and 8. Most of the crack surface was covered by an obvious oxide film
except for the crack tip. Between the oxide film and the tearing
structure, there was a narrow region that showed a feature similar to the
narrow IGSCC area in the JQ2 sample. It indicates that the crack tip in
the service pipe is not very old at all. If the crack is dormant as type
III, there would not be any region between the crack surface covered by an
oxide film and the tearing structure. From the above observation and
comparison of the crack tip between service pipe and the laboratory
samples, it can be concluded that the cracks in segments A1 and A2 are
most likely active.
7.6. Small cut—v- coupons
This study indicated that examination of the very crack tip was indeed the
critical aspect needed for a decision on whether or not the service SCC
was likely to be active. It is thus a logical deduction that any sampling
technique is adequate as long as the sampling technique can guarantee
extraction of the very crack tip. Cutting a sample from the service pipe
is indeed one way to guarantee extraction of the very crack tip. It is
also possible to imagine a trepanning procedure whereby the crack is
extracted from the service pipe.
8. Conclusions
To judge whether the crack in the service pipe is active or dormant, it is
reasonable to compare the very crack tip of the service pipe crack and the
fresh crack in the laboratory sample. If the crack tip of the active
laboratory sample is similar to that of the service pipe, it means that it
is wise to deduce that the crack in the service pipe is active.
From the comparison of the crack tips between the
service pipe and the laboratory sample, it appears likely that the cracks
in the samples extracted from service were most likely to have been active
intergranular stress corrosion cracks.
Acknowledgements
This study was supported by an ARC SPIRT Grant supported by Agility Team
Build, One Steel Oil and Gas Pipe and Woodside Energy Ltd.
References
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